Important noise sources affecting power output waveforms of digitally controlled switch-mode(Class-D) convert-ers/amplifiers are investigated with a 400 V hardware demon-strator utilizing gallium nitride(GaN) power transistors. First, the influence of the open-loop gains of the cascaded feedback con-trol system on the load current signal-to-noise ratio(SNR), which is a key metric in low-noise, nanometer-precision mechatronic positioning applications, is demonstrated. With a PWM fre-quency of 200 kHz, the high achievable controller gains enable unprecedented SNR values in excess of 105 dB(DC–10 kHz). Next, it is shown how a real-time Kalman filter, calculated at a rate of 100 kHz and used to attenuate sensor noise, increases the amplifier output SNR by more than 10 dB. Furthermore, digital delta-sigma (noise shaping) modulation improves the SNR by 5 dB, while not affecting distortion.
The effects of key sources of total harmonic distortion(THD) in power output signals of digitally controlled switch-mode(Class-D) converters/amplifiers are analyzed. Extensive measurements with a 400 V amplifier prototype, based on gallium nitride(GaN) power transistors, support the investigations. First, the semiconductor loss model and a comprehensive circuit simulation of the converter with its closed-loop feedback system is presented to provide insights on distortion caused by junction temperature variation of the power transistors. Half-bridge interlock time is identified as a significant source of nonlinearity and hence, three simple and effective methods to reduce its deteriorating effect on THD are presented. Another important contribution to linearity arises from the closed-loop feedback controllers, which benefit from small delays and/or, high converter switching frequencies. It is also shown how a Kalman filter, which can be used to significantly reduce converter output noise, deteriorates the THD due to its linear system model. Finally, a method to reduce harmonic distortion and other disturbances caused by a non-ideal DC supply is also demonstrated. By rigorously eliminating distortion sources and applying the presented compensation methods, amplifier output current THD values below-100 dB (0.001%) are achieved and experimentally verified in wide load current ranges.
A systematic study on a gallium nitride(GaN) high-electron-mobility transistor(HEMT) based battery charger, consisting of a Vienna-type rectifier plus a dc-dc converter, reveals a common phenomenon. That is, the high switching frequency, and high di/ dt and dv/dt noise inside GaN converters may induce a dc drift or low frequency distortion on sensing signals. The distortion mechanisms for different types of sensing errors are identified and practical minimization techniques are developed. Experimental results on the charger system have validated these mechanisms and corresponding approaches, showing an overall reduction of input current total harmonic distortion(THD) by up to 5 percentage points and improved dc-dc output voltage regulation accuracy. The knowledge helps engineers tackle the troublesome issues related to noise.